PID control of the tension system for the helical wound superconducting cable production system

IEFC 2026
Mustafa Ergin Sahin, Speaker at Energy Conferences
RTE University, Turkey
Title : PID control of the tension system for the helical wound superconducting cable production system

Abstract:

Energy efficiency, whose importance is increasing day by day for zero carbon emission, is prompting scientists to seek different solutions in this field. One of the most significant problems in this field is the losses in energy transmission, and superconducting cables are proposed to minimize these losses at high currents. Conductor on round core design for coated conductive tapes for low-temperature (-273 C°) superconducting cable design is the most studied superconducting cable design today. One of the most important issues here is the adjustment of tension force and angle in these helical-wound cables and the proper winding of the cable.

This study aims to achieve accurate tension and angle control for helical cables using an automatic control method. A servo motor system employing a tensioning system and a laser measurement system for this aim.  The literature was reviewed, and measurements were taken using the necessary experimental setups to obtain the best solution parameters. The system's transfer function was derived using the system parameters, and suitable proportional integrated derivative (PID) parameters were obtained using the Routh-Hurwitz method for stability analysis. For this parameters the system stability checked with Bode and Nyquist plots. The system was simulated in MATLAB/Simulink to investigate its stable operation for different PID parameters and to determine by trying the best parameters for this system.

Biography:

Mustafa Ergin Sahin was born in 1978 in Trabzon, Turkey. He received his B.Sc. degree in Electrical & Electronics Engineering from Karadeniz Technical University (KTU), M.Sc. degree from Gazi University in Ankara and Ph.D. degree from KTU, Trabzon, Turkey, in 2002, 2006 and 2014, respectively. He was a Guest Researcher with TUBITAK 2219 postdoctoral research program at the Department of Energy Technology, Aalborg University from September 2018 to September 2019. He is currently an associate professor in Electrical and Electronics Engineering Department at RTE University. He was worked at different projects on low voltage power systems and relay manufacturer for power systems. He is an active reviewer for scientific journals in the field. He is also member of the Chamber of Electrical Engineers in Turkey. His main research interests are power electronics and utilization of renewable energy. He is the author of two books in circuit analysis and measurement, electronics laboratory.

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